--- title: Aerospace 3D Scanning Solutions | Polyrix Metrology Systems description: Discover how Polyrix 3D scanning systems improve quality control in aerospace with inspection for castings, sheet metal and assemblies. --- [+1 418-210-0198](tel:+1-418-210-0198) [![logo-polyrix-white](https://polyrix.com/hs-fs/hubfs/Polyrix%20Logos/logo-polyrix-white.png?width=45&height=36&name=logo-polyrix-white.png "logo-polyrix-white")](https://polyrix.com/?hsLang=en) [Book a Demo](https://polyrix.com/contact?hsLang=en#section-2) - [Products](https://polyrix.com/overview?hsLang=en) - [Overview](https://polyrix.com/overview?hsLang=en) - [PolyScan XS](https://polyrix.com/polyscan-xs?hsLang=en) - [PolyScan XM](https://polyrix.com/polyscan-xm?hsLang=en) - [PolyScan XL](https://polyrix.com/polyscan-xl?hsLang=en) - [PolyScan XH](https://polyrix.com/polyscan-xh?hsLang=en) - [PolyScan V](https://polyrix.com/polyscan-v?hsLang=en) - [Technology](https://polyrix.com/technology/polyrix-portal?hsLang=en) - [Polyrix Portal](https://polyrix.com/technology/polyrix-portal?hsLang=en) - [Surround.Scan](https://polyrix.com/technology/surround-scan?hsLang=en) - [Live.Inspection](https://polyrix.com/technology/live-inspection?hsLang=en) - [Simulation.Lab](https://polyrix.com/technology/simulation-lab?hsLang=en) - [Fast.Scan](https://polyrix.com/technology/fast-scan?hsLang=en) - [Smart.Fit](https://polyrix.com/technology/smart-fit?hsLang=en) - [Calibration.Plus](https://polyrix.com/technology/calibration-plus?hsLang=en) - [Applications](https://polyrix.com/applications/inline-metrology?hsLang=en) - [Inline](https://polyrix.com/applications/inline-metrology?hsLang=en) - [Process Integration](https://polyrix.com/applications/process-integration?hsLang=en) - [Automotive](https://polyrix.com/applications/automotive?hsLang=en) - [Aerospace](https://polyrix.com/applications/aerospace) - [Sheet Metal](https://polyrix.com/applications/sheet-metal?hsLang=en) - [Casting](https://polyrix.com/applications/casting?hsLang=en) - [Partners](https://polyrix.com/partners?hsLang=en) - [About](https://polyrix.com/about?hsLang=en) - [FAQs](https://polyrix.com/about/faq?hsLang=en) - [Blog](https://polyrix.com/blog?hsLang=en) - [Case Studies](https://polyrix.com/blog/tag/case-study?hsLang=en) - [Contact](https://polyrix.com/contact?hsLang=en) [+1 418-210-0198](tel:+1-418-210-0198) [Book a Demo](https://polyrix.com/contact?hsLang=en#section-2) This is a search field with an auto-suggest feature attached. - There are no suggestions because the search field is empty. # Non-Contact Aerospace 3D Scanning for Quality Control Polyrix 3D scanning systems bring speed, traceability, and accuracy to aerospace production. Whether for sand casting inspection or inline assembly validation, our non-contact technology provides unmatched efficiency and confidence. [🛰️ Ready for Takeoff?](https://polyrix.com/contact#request-information) ## Why Aerospace Leaders Trust Polyrix "Fast, 3D volumetric scans that are NIST-traceable to ±25 microns have made Polyrix scanning solutions the only choice for our aerospace automation initiatives." — Charles Habermann, Engineer, PAR Systems ## Polyrix Applications in Aerospace - **Medium to Large Sand Casting Inspection** Capture complete part geometry without contact. Our 3D scanning systems are ideal for thermally sensitive or rough castings, offering full volumetric inspection at production speed. - **Inline Casting Inspection** Integrate Polyrix scanners directly on your production line. Get real-time validation to detect defects early, reduce scrap, and maintain consistent quality. - **Inline Assembly Inspection** Confirm part alignment and assembly accuracy with fast, automated scanning. Reduce rework and ensure every component fits right the first time. [🚀 3… 2… 1… Blast Off!](https://polyrix.com/contact#request-information) ## Case Study: Collins Aerospace ### Challenge Collins Aerospace needed a metrology solution that could support adaptive machining processes by providing accurate, real-time feedback. The solution had to be fully automated, reliable in varying environments, and capable of high-volume scanning with traceable accuracy. ### Polyrix Solution After evaluating multiple 3D scanning technologies, Collins selected the [PolyScan XM](https://polyrix.com/polyscan-xm?hsLang=en) — featuring a carbon fiber structure for thermal stability. Integrated into a robotic cell, the scanner performed [full surround scans](https://polyrix.com/technology/surround-scan?hsLang=en) in **under 30 seconds.** Traceable ball bar artifacts enabled continuous health checks to ensure consistent results. ### Outcome - Over 35,000 parts successfully scanned with NIST-traceable precision (±25 microns) - Fully automated scan-to-machine workflow for adaptive machining - Improved operator safety and reduced exposure to hazardous materials ## Get a PDF Case Study in your Inbox Complete this form, and we will share the PDF file by email of the Aerospace Case Study about PAR systems and Collins Aerospace.   ## Built for the Precision of Aerospace Production **[Surround.Scan](https://polyrix.com/technology/surround-scan?hsLang=en) Technology** All-around view without rotation. Full geometry capture in a single scan. **Seamless Inline Integration** Easy integration with robotic systems that trigger scanning, data processing, and PLC communication automatically—no manual intervention. **Better Results & Safety** Designed for rugged production environments while keeping employees safe, improving productivity and ensuring consistency.  [Get started with Polyrix](https://polyrix.com/contact#request-information) ## Flexible Deployment: Inline, Atline, or Offline While our inline systems demonstrate our ability to meet the most demanding production environments, the same technology is available for **atline** or **offline** inspection. Whether you're scanning components between production stages or in a controlled QA lab, Polyrix offers flexible configurations to meet your specific needs: - **Atline:** Quick verification beside the production line - **Offline:** High-detail inspections in metrology environments - **Inline:** Continuous, real-time scanning in flow Our systems scale to your environment and inspection goals. ## Benefits to Your Aerospace Production Line - ✅ Detect defects before they cascade - ✅ Reduce reworks, recalls & warranty claims - ✅ Enhance traceability and compliance - ✅ Improve yield & overall equipment effectiveness - ✅ Eliminate bottlenecks and (optionally) offline inspections ul\> ## Frequently Asked Questions (FAQ) for Aerospace Inspection ### What is Polyrix's Surround Scanning technology and how does it benefit the aerospace industry? ▼ [Surround.Scan™](https://polyrix.com/technology/surround-scan?hsLang=en) is Polyrix's patented 3D scanning technology that uses a hemispherical array of cameras and projectors to capture an object from all angles simultaneously. This non-contact, full-field approach provides complete surface coverage in seconds—ideal for complex aerospace parts with intricate geometries, no matter the size. ### Can Polyrix systems handle complex geometries and materials? ▼ Yes, our [Surround Scanning](https://polyrix.com/technology/surround-scan?hsLang=en) technology is designed to accurately capture complex shapes and various materials, ensuring comprehensive inspection across diverse components. ### What size parts can Polyrix product scan? ▼ [PolyScans](https://polyrix.com/overview?hsLang=en) come in a variety of sizes and can scan parts [up to 6.5 meters](https://polyrix.com/polyscan-xh?hsLang=en). In cases where larger scan volume is required, a [custom built PolyScan V](https://polyrix.com/custom-solutions?hsLang=en) could be the best option. In any case, our team of engineers will prepare a simulation to show the actual results that can be achieved based on various configurations of the PolyScan and its components.  ### What are the key benefits of using Polyrix's 3D metrology systems in aerospace manufacturing? ▼ - Fast, full-surface inspection - No need for targets or part preparation - Hands-free, operator-independent operation - Integration-ready for automation - Increased throughput and reduced scrap rates - Cost efficiency due to high throughput and reduced labor - Reduced risk of repetitive strain injuries compared to handheld devices - Minimal downtime thanks to a motionless, low-maintenance design ### What is the difference between inline, at-line, and offline inspection systems offered by Polyrix? ▼ - Inline inspection is fully automated and embedded within the production line for real-time quality control. Depending on requirements, up to 100% of parts can be scanned for surface quality. - At-line inspection occurs next to the production line and allows for quick quality checks without halting production. - Offline inspection is performed away from the line, often in a lab setting, and is ideal for detailed analysis and first-article inspection. ### What is the typical cycle time for a full part scan using a Polyrix system? ▼ Typical cycle time ranges from 6 to 8 minutes for high-resolution scans. When equipped with the [Fast.Scan technology module](https://polyrix.com/technology/fast-scan?hsLang=en), scan time can be reduced to approximately 20 seconds, depending on part size and complexity. ### How do Polyrix systems help in reducing reworks, recalls, and warranty claims? ▼ By detecting deviations early in the process, Polyrix systems enable root cause analysis and corrective action before parts reach final assembly. This minimizes downstream issues, reduces reworks and recalls, and lowers warranty costs. Manufacturers adopting Industry 4.0 can use PolyScan data trends to proactively adjust production and maintain peak capacity. ### Can Polyrix provide custom solutions for specific aerospace inspection challenges? ▼ Yes. Polyrix offers customized solutions in our [PolyScan V Series](https://polyrix.com/custom-solutions?hsLang=en). These include unique fixtures, extended scanning volumes, specialized software integrations, and automation configurations. Our team collaborates closely with manufacturers to deliver application-specific results. ### How does Polyrix's technology compare to traditional inspection methods like CMMs and robotic scanners? ▼ Polyrix systems offer: - Faster inspection cycles - Full-field 3D surface data (versus point-by-point) - Non-contact, no-probing required - Lower maintenance with no moving parts - Consistent, repeatable results—even in challenging environments ## Ready to Raise Your Quality Game? Polyrix systems are engineered, built, and installed by our team. Let us help you achieve aerospace excellence. [Get a Quote](https://polyrix.com/contact#request-information) [![Polyrix-White-Logo-Tagline-2024-RBG-trimmed](https://polyrix.com/hs-fs/hubfs/Polyrix-White-Logo-Tagline-2024-RBG-trimmed.png?width=1364&height=392&name=Polyrix-White-Logo-Tagline-2024-RBG-trimmed.png)](https://polyrix.com/?hsLang=en) [Follow us on Linkedin](https://www.linkedin.com/company/10115079/) [Follow us on Youtube](https://www.youtube.com/@polyrix) [Follow us on Facebook](https://www.facebook.com/polyrix/) [Follow us on Instagram](https://www.instagram.com/polyrixinc/) © **2026** **POLYRIX INC.** **COMPANY**   [Home](https://polyrix.com?hsLang=en) [Services](https://polyrix.com/services?hsLang=en) [Industries](https://polyrix.com/industry/automotive?hsLang=en) [Partners](https://polyrix.com/partners?hsLang=en) [About](https://polyrix.com/about?hsLang=en) [FAQ](https://polyrix.com/about/faq?hsLang=en) [Contact](https://polyrix.com/contact?hsLang=en) [Terms & Conditions](https://polyrix.com/legal-terms-and-conditions?hsLang=en) [Privacy Policy](https://polyrix.com/legal-privacy-policy?hsLang=en) **POLYSCAN™ SYSTEMS**   [PolyScan XS](https://polyrix.com/polyscan-xs?hsLang=en) [PolyScan XM](https://polyrix.com/polyscan-xm?hsLang=en) [PolyScan XL](https://polyrix.com/polyscan-xl?hsLang=en) [PolyScan XH](https://polyrix.com/polyscan-xh?hsLang=en) [PolyScan V](https://polyrix.com/custom-solutions?hsLang=en)   **TECHNOLOGY**   [Polyrix Portal™](https://polyrix.com/technology/polyrix-portal?hsLang=en) [Surround.Scan™](https://polyrix.com/technology/surround-scan?hsLang=en) [Live.Inspection™](https://polyrix.com/technology/live-inspection?hsLang=en) [Simulation.Lab™](https://polyrix.com/technology/simulation-lab?hsLang=en) [Fast.Scan™](https://polyrix.com/technology/fast-scan?hsLang=en) [Smart.Fit™](https://polyrix.com/technology/smart-fit?hsLang=en) [Calibration.Plus™](https://polyrix.com/technology/calibration-plus?hsLang=en)   **APPLICATIONS**    [Inline](https://polyrix.com/services/inline-metrology?hsLang=en) [Process Integration](https://polyrix.com/applications/process-integration?hsLang=en) [Automotive](https://polyrix.com/applications/automotive?hsLang=en) [Aerospace](https://polyrix.com/applications/aerospace) [Sheet Metal](https://polyrix.com/services/sheet-metal?hsLang=en) [Casting](https://polyrix.com/services/casting?hsLang=en) PHONE +1 418 210 0198 HEADQUARTERS 113B New York Street, Saint-Augustin-de-Desmaures, QC G3A 0A8 Canada  [CONTACT](https://polyrix.com/contact?hsLang=en#request-information) SUBSCRIBE TO OUR NEWSLETTER ```json { "@context" : "https://schema.org", "@type" : "Organization", "alternateName" : "Polyrix", "contactPoint" : { "@type" : "ContactPoint", "areaServed" : "CA", "availableLanguage" : "en", "contactType" : "customer service", "telephone" : "+1-418-210-0198" }, "logo" : "https://polyrix.com/hs-fs/hubfs/Polyrix%20Logos/logo-polyrix-white.png", "name" : "Polyrix", "sameAs" : [ "https://www.facebook.com/polyrix/", "https://www.instagram.com/polyrixinc/", "https://x.com/polyrix", "https://www.linkedin.com/company/polyrix/", "https://www.youtube.com/@polyrix" ], "url" : "https://polyrix.com/" } ``` ```json { "@context" : "https://schema.org", "@type" : "FAQPage", "mainEntity" : [ { "@type" : "Question", "acceptedAnswer" : { "@type" : "Answer", "text" : "Surround.Scan™ is Polyrix's patented 3D scanning technology that uses a hemispherical array of cameras and projectors to capture an object from all angles simultaneously. This non-contact, full-field approach provides complete surface coverage in seconds—ideal for complex aerospace parts with intricate geometries, no matter the size." }, "name" : "What is Polyrix's Surround Scanning technology and how does it benefit the aerospace industry?" }, { "@type" : "Question", "acceptedAnswer" : { "@type" : "Answer", "text" : "Yes, our Surround Scanning technology is designed to accurately capture complex shapes and various materials, ensuring comprehensive inspection across diverse components." }, "name" : "Can Polyrix systems handle complex geometries and materials?" }, { "@type" : "Question", "acceptedAnswer" : { "@type" : "Answer", "text" : "PolyScans come in a variety of sizes and can scan parts up to 6.5 meters. In cases where larger scan volume is required, a custom built PolyScan V could be the best option. In any case, our team of engineers will prepare a simulation to show the actual results that can be achieved based on various configurations of the PolyScan and its components." }, "name" : "What size parts can Polyrix product scan?" }, { "@type" : "Question", "acceptedAnswer" : { "@type" : "Answer", "text" : "Fast, full-surface inspection No need for targets or part preparation Hands-free, operator-independent operation Integration-ready for automation Increased throughput and reduced scrap rates Cost efficiency due to high throughput and reduced labor Reduced risk of repetitive strain injuries compared to handheld devices Minimal downtime thanks to a motionless, low-maintenance design" }, "name" : "What are the key benefits of using Polyrix's 3D metrology systems in aerospace manufacturing?" }, { "@type" : "Question", "acceptedAnswer" : { "@type" : "Answer", "text" : "Inline inspection is fully automated and embedded within the production line for real-time quality control. Depending on requirements, up to 100% of parts can be scanned for surface quality. At-line inspection occurs next to the production line and allows for quick quality checks without halting production. Offline inspection is performed away from the line, often in a lab setting, and is ideal for detailed analysis and first-article inspection." }, "name" : "What is the difference between inline, at-line, and offline inspection systems offered by Polyrix?" }, { "@type" : "Question", "acceptedAnswer" : { "@type" : "Answer", "text" : "Typical cycle time ranges from 6 to 8 minutes for high-resolution scans. When equipped with the Fast.Scan technology module, scan time can be reduced to approximately 20 seconds, depending on part size and complexity." }, "name" : "What is the typical cycle time for a full part scan using a Polyrix system?" }, { "@type" : "Question", "acceptedAnswer" : { "@type" : "Answer", "text" : "By detecting deviations early in the process, Polyrix systems enable root cause analysis and corrective action before parts reach final assembly. This minimizes downstream issues, reduces reworks and recalls, and lowers warranty costs. Manufacturers adopting Industry 4.0 can use PolyScan data trends to proactively adjust production and maintain peak capacity." }, "name" : "How do Polyrix systems help in reducing reworks, recalls, and warranty claims?" }, { "@type" : "Question", "acceptedAnswer" : { "@type" : "Answer", "text" : "Yes. Polyrix offers customized solutions in our PolyScan V Series. These include unique fixtures, extended scanning volumes, specialized software integrations, and automation configurations. Our team collaborates closely with manufacturers to deliver application-specific results." }, "name" : "Can Polyrix provide custom solutions for specific aerospace inspection challenges?" }, { "@type" : "Question", "acceptedAnswer" : { "@type" : "Answer", "text" : "Polyrix systems offer: Faster inspection cycles Full-field 3D surface data (versus point-by-point) Non-contact, no-probing required Lower maintenance with no moving parts Consistent, repeatable results—even in challenging environments" }, "name" : "How does Polyrix's technology compare to traditional inspection methods like CMMs and robotic scanners?" } ] } ``` ```json { "@context" : "https://schema.org", "@type" : "LocalBusiness", "address" : { "@type" : "PostalAddress", "addressCountry" : "CA", "addressLocality" : "Saint-Augustin-de-Desmaures", "addressRegion" : "QC", "postalCode" : "G3A 0A8", "streetAddress" : "113B New York Street" }, "description" : "Polyrix Inc. specializes in innovative 3D scanning solutions for industrial manufacturing, offering automated inspection systems including the PolyScan™ series to enhance quality control and metrology processes.", "geo" : { "@type" : "GeoCoordinates", "latitude" : 46.74, "longitude" : -71.47 }, "hasMap" : "https://g.co/kgs/N4p5rys", "image" : "https://polyrix.com/hs-fs/hubfs/Polyrix%20Logos/logo-polyrix-white.png", "name" : "Polyrix Inc.", "openingHours" : "Mo-Fr 09:00-17:00", "priceRange" : "$$", "sameAs" : [ "https://www.linkedin.com/company/10115079/", "https://www.facebook.com/polyrix/", "https://x.com/polyrix", "https://www.youtube.com/channel/UCJGvQUgLKbpfzXNp7e8Ff5Q", "https://www.instagram.com/polyrixinc/" ], "telephone" : "+1 418-210-0198", "url" : "https://polyrix.com" } ```