Written by Polyrix | Aug 20, 2025 2:55:39 PM
Challenge
- Takt time: 49 seconds
- Only 10% of parts scanned due to robotic system limitations
- Significant rework and recall risk
- Offline lab inspections added 2+ hours per rejected part
Polyrix Solution
- Full part scan in 26 seconds (under takt time)
- Real-time “go/no-go” signals to the PLC
- Automatic deviation alerts—even within threshold
- Inline integration, no dedicated operator needed
Outcome
- 100% inline inspection of 1,600 transmissions/day
- 98% reduction in reworks
- Over $1M/year saved per line in labor, reworks, and space