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Inline
Case Study
Automotive

From Lab Bottlenecks to 100% Inline Inspection

Polyrix
By Polyrix
A super quick read.
Aug 20, 2025

Challenge

  • Takt time: 49 seconds
  • Only 10% of parts scanned due to robotic system limitations
  • Significant rework and recall risk
  • Offline lab inspections added 2+ hours per rejected part

Polyrix Solution

  • Full part scan in 26 seconds (under takt time)
  • Real-time “go/no-go” signals to the PLC
  • Automatic deviation alerts—even within threshold
  • Inline integration, no dedicated operator needed

Outcome

  • 100% inline inspection of 1,600 transmissions/day
  • 98% reduction in reworks
  • Over $1M/year saved per line in labor, reworks, and space

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