Drive Automotive Quality Forward with Polyrix Metrology
Precision, Safety, and Speed—No Compromises Required
In today's competitive automotive landscape, quality and traceability are more than expectations—they’re requirements. Whether you're an OEM or component supplier, Polyrix empowers your quality assurance goals with cutting-edge 3D metrology systems that scan entire parts with no moving parts, no contact, and no delays.
Our unique surround scanning approach eliminates the need for robots or turntables, meaning faster cycle times, safer operations, and simpler integrations. Designed for the demands of modern production, Polyrix systems bring lab-grade accuracy to the heart of your manufacturing floor.
Why Automotive Leaders Trust Polyrix
“The integration of Polyrix’s inline metrology system supports our commitment to excellence by ensuring that every component is manufactured to our exact specifications.” — Head of Manufacturing, Global Automotive OEM
100% Scanning. 26-Second Cycle Time. Zero Compromise.
Polyrix’s Surround Scanning system is redefining quality control in the automotive industry. Trusted by leading manufacturers, our Fast.Scan technology enables 100% part inspection within your takt time—boosting productivity, reducing reworks by up to 98%, and protecting against costly recalls.
Case Study: From Lab Bottlenecks to 100% Inline Inspection
Challenge
-
Takt time: 49 seconds
-
Only 10% of parts scanned due to robotic system limitations
-
Significant rework and recall risk
-
Offline lab inspections added 2+ hours per rejected part
Polyrix Solution
-
Full part scan in 26 seconds (under takt time)
-
Real-time “go/no-go” signals to the PLC
-
Automatic deviation alerts—even within threshold
-
Inline integration, no dedicated operator needed
Outcome
-
100% inline inspection of 1,600 transmissions/day
-
98% reduction in reworks
-
Over $1M/year saved per line in labor, reworks, and space
Get a PDF Case Study in your Inbox
Complete this form, and we will share the PDF file by email of the Automotive Case Study.
Built for the Demands of Automotive Production
Fast.Scan Technology
Designed for real-world takt times—even under 50 seconds. No moving parts, no delays.
Surround.Scanning Technology
All-around view without rotation. Full geometry capture in a single scan.
Seamless Inline Integration
Trigger scanning, data processing, and PLC communication automatically—no manual intervention.
Set & Forget
Minimal training. No metrology staff required. Small footprint—no need for a metrology lab.
Flexible Deployment: Inline, Atline, or Offline
While our inline systems demonstrate our ability to meet the most demanding production environments, the same technology is available for atline or offline inspection.
Whether you're scanning components between production stages or in a controlled QA lab, Polyrix offers flexible configurations to meet your specific needs:
-
Atline: Quick verification beside the production line
-
Offline: High-detail inspections in metrology environments
-
Inline: Continuous, real-time scanning in flow
Our systems scale to your environment and inspection goals.
Benefits to Your Automotive Production Line
- ✅ Detect defects before they cascade
- ✅ Reduce reworks, recalls & warranty claims
- ✅ Enhance traceability and compliance
- ✅ Improve yield & overall equipment effectiveness
- ✅ Eliminate bottlenecks and (optionally) offline inspections
Frequently Asked Questions (FAQ) for Automotive Inspection
Yes, our Surround Scanning technology is designed to accurately capture complex shapes and various materials, ensuring comprehensive inspection across diverse components.
- Inline inspection is fully automated and embedded within the production line for real-time quality control. Depending on requirements, up to 100% of parts can be scanned for surface quality.
- At-line inspection occurs next to the production line and allows for quick quality checks without halting production.
- Offline inspection is performed away from the line, often in a lab setting, and is ideal for detailed analysis and first-article inspection.
- Fast, full-surface inspection
- No need for targets or part preparation
- Hands-free, operator-independent operation
- Integration-ready for automation
- Increased throughput and reduced scrap rates
- Cost efficiency due to high throughput and reduced labor
- Reduced risk of repetitive strain injuries compared to handheld devices
- Minimal downtime thanks to a motionless, low-maintenance design
- Faster inspection cycles
- Full-field 3D surface data (versus point-by-point)
- Non-contact, no-probing required
- Lower maintenance with no moving parts
- Consistent, repeatable results—even in challenging environments
Ready to Raise Your Quality Game?
Polyrix systems are engineered, built, and installed by our team. Let us help you achieve automotive excellence.