Non-Contact 3D Scanning for Aerospace Quality Control
Polyrix 3D scanning systems bring speed, traceability, and accuracy to aerospace production. Whether for sand casting inspection or inline assembly validation, our non-contact technology provides unmatched efficiency and confidence.
Why Aerospace Leaders Trust Polyrix
"Fast, 3D volumetric scans that are NIST-traceable to ±25 microns have made Polyrix scanning solutions the only choice for our aerospace automation initiatives."
— Charles Habermann, Engineer, PAR Systems
Polyrix Applications in Aerospace
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Medium to Large Sand Casting Inspection
Capture complete part geometry without contact. Our 3D scanning systems are ideal for thermally sensitive or rough castings, offering full volumetric inspection at production speed. -
Inline Casting Inspection
Integrate Polyrix scanners directly on your production line. Get real-time validation to detect defects early, reduce scrap, and maintain consistent quality. -
Inline Assembly Inspection
Confirm part alignment and assembly accuracy with fast, automated scanning. Reduce rework and ensure every component fits right the first time.
Case Study: Collins Aerospace
Challenge
Collins Aerospace needed a metrology solution that could support adaptive machining processes by providing accurate, real-time feedback. The solution had to be fully automated, reliable in varying environments, and capable of high-volume scanning with traceable accuracy.
Polyrix Solution
After evaluating multiple 3D scanning technologies, Collins selected the PolyScan XM — featuring a carbon fiber structure for thermal stability. Integrated into a robotic cell, the scanner performed full surround scans in under 30 seconds. Traceable ball bar artifacts enabled continuous health checks to ensure consistent results.
Outcome
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Over 35,000 parts successfully scanned with NIST-traceable precision (±25 microns)
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Fully automated scan-to-machine workflow for adaptive machining
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Improved operator safety and reduced exposure to hazardous materials
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Built for the Precision of Aerospace Production
Surround.Scan Technology
All-around view without rotation. Full geometry capture in a single scan.
Seamless Inline Integration
Easy integration with robotic systems that trigger scanning, data processing, and PLC communication automatically—no manual intervention.
Better Results & Safety
Designed for rugged production environments while keeping employees safe, improving productivity and ensuring consistency.
Flexible Deployment: Inline, Atline, or Offline
While our inline systems demonstrate our ability to meet the most demanding production environments, the same technology is available for atline or offline inspection.
Whether you're scanning components between production stages or in a controlled QA lab, Polyrix offers flexible configurations to meet your specific needs:
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Atline: Quick verification beside the production line
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Offline: High-detail inspections in metrology environments
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Inline: Continuous, real-time scanning in flow
Our systems scale to your environment and inspection goals.
Benefits to Your Aerospace Production Line
- ✅ Detect defects before they cascade
- ✅ Reduce reworks, recalls & warranty claims
- ✅ Enhance traceability and compliance
- ✅ Improve yield & overall equipment effectiveness
- ✅ Eliminate bottlenecks and (optionally) offline inspections
Frequently Asked Questions (FAQ) for Aerospace Inspection
Yes, our Surround Scanning technology is designed to accurately capture complex shapes and various materials, ensuring comprehensive inspection across diverse components.
- Inline inspection is fully automated and embedded within the production line for real-time quality control. Depending on requirements, up to 100% of parts can be scanned for surface quality.
- At-line inspection occurs next to the production line and allows for quick quality checks without halting production.
- Offline inspection is performed away from the line, often in a lab setting, and is ideal for detailed analysis and first-article inspection.
- Fast, full-surface inspection
- No need for targets or part preparation
- Hands-free, operator-independent operation
- Integration-ready for automation
- Increased throughput and reduced scrap rates
- Cost efficiency due to high throughput and reduced labor
- Reduced risk of repetitive strain injuries compared to handheld devices
- Minimal downtime thanks to a motionless, low-maintenance design
- Faster inspection cycles
- Full-field 3D surface data (versus point-by-point)
- Non-contact, no-probing required
- Lower maintenance with no moving parts
- Consistent, repeatable results—even in challenging environments
Ready to Raise Your Quality Game?
Polyrix systems are engineered, built, and installed by our team. Let us help you achieve aerospace excellence.
