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Frequently Asked Questions

Everything you want to know about the PolyScan systems

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PolyScan General FAQ

Each PolyScan system includes the scanning hardware, data acquisition and processing software, a calibration artifact, and a user manual. Installation and training are optionally provided.

Some examples include:

  • Closure inspection
  • Sheet metal inspection 
  • Medium to large sand casting inspection
  • Battery tray inspection
  • Casting inspection
  • Assembly inspection 
  • Part identification

These examples can be both inline or offline depending on the requirements of our customers.  

Yes, PolyScan systems can be configured for multi-part scanning through pre-set scanning profiles or dynamic fixture setups. Software templates can be used to manage part-specific settings.
The PolyScan system is modular. Pillars can be repositioned or removed as needed. Relocation assistance and reconfiguration guidelines are provided.
Polyrix offers Simulation.Lab—a virtual environment to simulate scanner placement and expected accuracy based on your part geometry and constraints.
Yes, PolyScan systems are robot-compatible and can be mounted on or integrated with robot arms or gantries for automated workflows.
Surround.Scan technology ensures full part coverage by capturing data from all angles without needing to reposition the part. This improves accuracy and repeatability while saving time.
PolyScan embeds traceability via timestamped logs, version-controlled templates, and calibration checks. The system can generate digital twins using high-resolution STL models and associated metadata.
Highly reflective or transparent surfaces may require surface treatment (e.g., scanning spray) to enable accurate data capture. The system includes exposure tuning to assist with such surfaces.
Most parts require minimal to no preparation. Matte or structured surfaces scan best. For reflective or transparent surfaces, a light dusting of scanning spray may be recommended.

Data and Integration FAQs

Data outputs include high-resolution 3D point clouds, STL meshes, and CSV or XML reports summarizing key dimensional statistics. Files are organized and timestamped for traceability.
Applications include dimensional inspection, reverse engineering, tool wear monitoring, and manufacturing deviation tracking. Data can also feed into CAD/CAM or PLM systems.
The output of the PolyScan includes standard file formats such as point clouds in XYZIJK text format and STL meshes. These are compatible with most 3D inspection platforms, including PolyWorks, GOM Inspect, and Geomagic.

Inline, Environmental Factors & Calibration FAQs

PolyScan systems are designed with industrial environments in mind. They are equipped with active lighting compensation, enclosed sensors, and optional protective casings for water or dust-prone areas.
The PolyScan system supports rapid scanning and data processing. When paired with the optional Fast.Scan module, inspection cycle time is further reduced through optimized exposure and processing routines.

All systems are calibrated using a certified artifact included with the system. For demanding applications, Calibration.Plus—a traceable and automated calibration module—is available.

Visit the Calibration.Plus page for more FAQs on the advanced calibration solution technology including how it works, the benefit, the volumetric accuracy improvements and more. 

 

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