High‑Speed, High‑Accuracy Inspection for Modern Manufacturing of Medium to Large Castings.
Polyrix delivers a next‑generation, vision‑based 3D metrology solution engineered for demanding casting applications. Our non-contact, fully automated scanning platform provides unmatched speed, accuracy, and flexibility, enabling manufacturers to inspect 100% of parts in 20 to 40 seconds with complete confidence.
Digital twin: Complete 3D reconstruction of every part.
No sampling. No rotation. No robot motion.
True inline capability that keeps pace with production.
Accurate & Precise Scans that you can Rely On
Volumetric accuracy of ±40 microns or better.
Designed for tight-tolerance casting and machining applications.
Stable, repeatable performance across production shifts.
Option for inline calibration.
Compatible Full Point-Cloud Output
Export rich data, compatible with most 3D inspection platforms.
Supports investigation of scrap, deviation analysis, and process optimization.
Advanced simulation environment.
Live.Inspection™ Real-Time AR for Casting Processes
Hardware-free augmented reality.
Data analysis transforms into an intuitive, real-time visualization projected on the part.
Team members can collaborate and evaluate in real-time.
Why Leaders Trust Polyrix
“The integration of Polyrix’s inline metrology system supports our commitment to excellence by ensuring that every component is manufactured to our exact specifications.” — Head of Manufacturing, Global Automotive OEM
Why Polyrix for Sheet Metal Inspection?
Detects defects earlier with full 3D visibility.
Full 360° capture: no motion, zero-contact, zero-wear.
Software-driven adaptability for new parts, variants, and ECNs.
Continuous improvement and closed-loop control across casting, machining, and assembly.
Flexible multi-part support without added costs.
Lower total cost of quality across the manufacturing lifecycle.
Traditional Metrology Systems Don't Measure Up!
Mechanical or Robot-Based Scanning Systems
Require complex motion paths and re-teaching
Slower cycle times that limit true 100% inspection
Sensitive to lighting, surface conditions, and environmental changes
Fixed 2D/3D Camera
Limited field of view that creates blind spots
Struggle with complex cast geometries
Often require per-feature or per-part licensing
Hard Gauging & Physical Tooling
Long build times and costly changeovers
Inflexible when part designs evolve
Measure only a limited set of dimensions
Ready to inspect every part with complete confidence?
See how Polyrix fits into your production line in under 30 minutes.
Polyrix is engineered for medium to large complex castings, including turbine blades, transmission housings, shock towers, subframes, cradles, and underbody structures. The system handles complex cast geometries rapidly, a task that is notoriously challenging for traditional CMM or robot-based inspection systems.
Polyrix inspects up to 100% of cast parts in 20 to 40 seconds, inline, with no sampling, no robot motion, and no part rotation. The system keeps pace with high-volume casting and machining lines without creating bottlenecks, like those found in automotive production.
Yes. Live.Inspection™ is Polyrix's hardware-free augmented reality feature that projects real-time deviation colormaps directly onto the physical part. No additional AR hardware is required. Team members can collaborate and evaluate results on the spot, in real time, making rework decisions faster and more accurate.
Polyrix adapts to whatever part is placed in the working envelope, making it easy to move between part numbers without reconfiguration. Clients run hundreds of different parts on the same PolyScan system. No precise positioning is required, and fixturing is simple, so changeover is fast and production flow is never interrupted.
No. Polyrix is designed for the shop floor, not only the metrology lab. The interface is single-click simple and can also be integrated into a fully automated process. Operators do not need specialized training or measurement expertise to get accurate, reliable results.
