Polyrix Inline 3D Metrology for Complex Castings
High‑Speed, High‑Accuracy Inspection for Modern Manufacturing of Medium to Large Castings.
Polyrix delivers a next‑generation, vision‑based 3D metrology solution engineered for demanding casting applications. Our non-contact, fully automated scanning platform provides unmatched speed, accuracy, and flexibility, enabling manufacturers to inspect 100% of parts in 20 to 40 seconds with complete confidence.
Common Applications Include
Turbine Blade
Transmission Housing
Shock Tower
Subframes & Cradles
Underbody
100% Inline Scanning, Faster than Ever
- Digital twin: Complete 3D reconstruction of every part.
- No sampling. No rotation. No robot motion.
- True inline capability that keeps pace with production.
Accurate & Precise Scans that you can Rely On
- Volumetric accuracy of ±40 microns or better.
- Designed for tight-tolerance casting and machining applications.
- Stable, repeatable performance across production shifts.
- Option for inline calibration.
Compatible Full Point-Cloud Output
- Export rich data, compatible with most 3D inspection platforms.
- Supports investigation of scrap, deviation analysis, and process optimization.
- Advanced simulation environment.
Live.Inspection™ Real-Time AR for Casting Processes
- Hardware-free augmented reality.
- Data analysis transforms into an intuitive, real-time visualization projected on the part.
- Team members can collaborate and evaluate in real-time.
Why Leaders Trust Polyrix
“The integration of Polyrix’s inline metrology system supports our commitment to excellence by ensuring that every component is manufactured to our exact specifications.”
— Head of Manufacturing, Global Automotive OEM
Why Polyrix for Sheet Metal Inspection?
- Detects defects earlier with full 3D visibility.
- Full 360° capture: no motion, zero-contact, zero-wear.
- Software-driven adaptability for new parts, variants, and ECNs.
- Continuous improvement and closed-loop control across casting, machining, and assembly.
- Flexible multi-part support without added costs.
- Lower total cost of quality across the manufacturing lifecycle.
Traditional Metrology Systems Don't Measure Up!
Mechanical or Robot-Based Scanning Systems
- Require complex motion paths and re-teaching
- Slower cycle times that limit true 100% inspection
- Sensitive to lighting, surface conditions, and environmental changes
Fixed 2D/3D Camera
- Limited field of view that creates blind spots
- Struggle with complex cast geometries
- Often require per-feature or per-part licensing
Hard Gauging & Physical Tooling
- Long build times and costly changeovers
- Inflexible when part designs evolve
- Measure only a limited set of dimensions
Ready to inspect every part with complete confidence?
See how Polyrix fits into your production line in under 30 minutes.
