Polyrix Inline 3D Metrology for Complex Castings

High‑Speed, High‑Accuracy Inspection for Modern Manufacturing of Medium to Large Castings.

Polyrix delivers a next‑generation, vision‑based 3D metrology solution engineered for demanding casting applications. Our non-contact, fully automated scanning platform provides unmatched speed, accuracy, and flexibility, enabling manufacturers to inspect 100% of parts in 20 to 40 seconds with complete confidence.

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Common Applications Include

100% Inline Scanning, Faster than Ever

  • Digital twin: Complete 3D reconstruction of every part.
  • No sampling. No rotation. No robot motion.
  • True inline capability that keeps pace with production. 

Accurate & Precise Scans that you can Rely On

  • Volumetric accuracy of ±40 microns or better.
  • Designed for tight-tolerance casting and machining applications.
  • Stable, repeatable performance across production shifts.
  • Option for inline calibration. 

Compatible Full Point-Cloud Output

  • Export rich data, compatible with most 3D inspection platforms.
  • Supports investigation of scrap, deviation analysis, and process optimization.
  • Advanced simulation environment. 

Live.Inspection™ Real-Time AR for Casting Processes

  • Hardware-free augmented reality. 
  • Data analysis transforms into an intuitive, real-time visualization projected on the part.  
  • Team members can collaborate and evaluate in real-time. 

Why Leaders Trust Polyrix

“The integration of Polyrix’s inline metrology system supports our commitment to excellence by ensuring that every component is manufactured to our exact specifications.”
— Head of Manufacturing, Global Automotive OEM

Why Polyrix for Sheet Metal Inspection?

  • Detects defects earlier with full 3D visibility.
  • Full 360° capture: no motion, zero-contact, zero-wear.
  • Software-driven adaptability for new parts, variants, and ECNs.
  • Continuous improvement and closed-loop control across casting, machining, and assembly.
  • Flexible multi-part support without added costs.
  • Lower total cost of quality across the manufacturing lifecycle.

Traditional Metrology Systems Don't Measure Up!

Mechanical or Robot-Based Scanning Systems

  • Require complex motion paths and re-teaching
  • Slower cycle times that limit true 100% inspection
  • Sensitive to lighting, surface conditions, and environmental changes

Fixed 2D/3D Camera

  • Limited field of view that creates blind spots
  • Struggle with complex cast geometries
  • Often require per-feature or per-part licensing

Hard Gauging & Physical Tooling

  • Long build times and costly changeovers
  • Inflexible when part designs evolve
  • Measure only a limited set of dimensions

Ready to inspect every part with complete confidence?

See how Polyrix fits into your production line in under 30 minutes.

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