High-Speed, High-Accuracy Inspection for Modern Manufacturing of Sheet Metal, Closure and BIW.
Polyrix delivers a next-generation, vision-based 3D metrology solution engineered for precise sheet metal applications. Our non-contact, fully automated scanning platform provides unmatched speed, accuracy, and flexibility, enabling manufacturers to inspect 100% of parts in 20 to 40 seconds with complete confidence.
Digital twin: Complete 3D reconstruction of every part.
No sampling. No rotation. No robot motion.
True inline capability that keeps pace with production.
Accurate & Precise Scans that you can Rely On
Volumetric accuracy of ±40 microns or better.
Designed for tight-tolerance casting and machining applications.
Stable, repeatable performance across production shifts.
Option for inline calibration.
Compatible Full Point-Cloud Output
Export rich data, compatible with most 3D inspection platforms.
Supports investigation of scrap, deviation analysis, and process optimization.
Advanced simulation environment.
Smart.Fit™ Feature Targeting for Thin Materials
AI and image-based best-fit alignment
Improves stability for holes, studs, edges, and trimmed features
Reduces sensitivity to point-cloud density variation
Improves confidence in go/no-go decisions
Why Leaders Trust Polyrix
“The integration of Polyrix’s inline metrology system supports our commitment to excellence by ensuring that every component is manufactured to our exact specifications.” — Head of Manufacturing, Global Automotive OEM
Why Polyrix for Sheet Metal Inspection?
Detects defects earlier with full 3D visibility.
Full 360° capture: no motion, zero-contact, zero-wear.
Software-driven adaptability for new parts, variants, and ECNs.
Continuous improvement and closed-loop control across casting, machining, and assembly.
Flexible multi-part support without added costs.
Lower total cost of quality across the manufacturing lifecycle.
Traditional Metrology Systems Don't Measure Up!
Mechanical or Robot-Based Scanning Systems
Require complex motion paths and re-teaching
Slower cycle times that limit true 100% inspection
Sensitive to lighting, surface conditions, and environmental changes
Fixed 2D/3D Camera
Limited field of view that creates blind spots
Struggle with complex cast geometries
Often require per-feature or per-part licensing
Hard Gauging & Physical Tooling
Long build times and costly changeovers
Inflexible when part designs evolve
Measure only a limited set of dimensions
Ready to inspect every part with complete confidence?
See how Polyrix fits into your production line in under 30 minutes.
Unlike traditional CMM or robot-based systems that require sampling, Polyrix's non-contact Surround.Scan™ captures every part at full production speed. With no robot motion, no complex path programming, and no part handling required, the system integrates directly into your line with zero interruption.
A single PolyScan system is designed to handle multiple part types within a size family, so if you're running different closure panels, door skins, hood assemblies, or liftgates through the same line, one system covers them all. Sheet metal applications we commonly support include Body-in-White (BIW) panels, doors, hoods, roof panels, liftgates, battery covers and enclosures, and stamping and welded assemblies. Determining the right PolyScan configuration is as simple as sending us a CAD model.
Smart.Fit™ is Polyrix's AI-powered feature targeting technology, designed specifically for the features that challenge conventional metrology: holes, studs, edges, and trimmed features. By reducing sensitivity to point-cloud density variation, Smart.Fit™ delivers measurement stability and the confidence needed for fast, reliable go/no-go decisions.
Yes. Reflective surfaces are one of the most common challenges for traditional single-camera or laser-line systems, but Polyrix's Surround.Scan™ is built to handle them. By capturing the same surface simultaneously from multiple cameras and projectors, the system ensures that where one viewpoint is lost to a specular highlight or mirror-like reflection, others capture the geometry cleanly. No surface preparation or matting spray required.
Sheet metal production lines expose metrology equipment to varying light conditions, dust, oil, vibration, and temperature changes, all of which can compromise measurement accuracy over time. PolyScan is purpose-built for these conditions. Calibration.Plus™ addresses environmental drift head-on by combining a photogrammetric fiducial net with surround scanning to proactively recalibrate before issues arise, delivering continuous accuracy without stopping the line.
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